The integrated digital traceability ecosystem.
Every scan, batch, trolley and rework on your factory floor — captured as a perfect digital echo. Immutable from raw material to final QA.
A 48-second walkthrough — scanning, smart job cards, rework interception, and live intelligence.
Physical actions create perfect digital echoes.
The architecture of total traceability.
Four pillars, one core. Everything scans in; intelligence flows out.
End-to-End Scanning
QR-coded identifiers for every raw material, batch, and trolley.
Live Dashboards
Automated reporting for work-order status, lead-time analysis, and bottleneck detection.
Intelligent Workflows
Automated batch planning, routing, and sequenced operations.
Custom Mobility
Dedicated operator web apps on Zebra mobile devices with CLIRT integration.
Scan IDs, log start/end times, record quantities. Multi-operator check-in via ID barcode. Raise Red and Yellow tags.
Urgent batch injection, priority locking. Approve or reject operations, audit quality actions, assign rework, reopen orders.
Batch planning and manufacturing documentation. Operator efficiency (standard vs. actual). Handover forms with LH/RH counts.
Anatomy of a smart job card.
Scanning a barcode instantly retrieves the route card — no paper, no loss. QR-based task initiation bridges the physical workstation with the digital log.
Granular component tracking
Digital deviation forms capture exact Left-Hand and Right-Hand counts.
Live target locking
Prevents overproduction or incomplete handoffs by locking targets.
Parallel processing
Multi-operator check-ins and session durations for efficiency mapping.
Live queue visibility
Incomplete jobs carry forward automatically at midnight.
Closed loops, not open tickets.
A red ✕ at QAQC triggers a digital rework form — categorized by component, assigned to a workstation, tracked by supervisors in real time via QR. Completed orders reopen directly from mobile, without backend bottlenecks.
Categorized by component: architrave, stopper, frame.
Micro inputs generate macro mastery.
Every barcode scan, photo attachment and rework interception is mathematically aggregated. Paper trails become predictive intelligence.
Workstation velocity
Mean completion tracked across Machinery, Veneering, CNC and QAQC simultaneously.
Timestamp precision
Start/end logging enables exact lead-time measurement and reliable delivery forecasting.
Bottleneck identification
Component-level machine load replaces anecdotal floor complaints with hard data.
Systemic operational control, achieved.
Complete process traceability
Immutable historical logs from raw material to final QA.
Precision lead-time measurement
Accurate, minute-level workstation operation timing.
Zero lost assets
Real-time, zone-to-zone location tracking of trolleys and pallets.
Enforced quality standards
Structured, QR-intercepted rework and rejection processes.
Data-backed capital decisions
Bottleneck identification powered by live machine utilization analytics.
Guaranteed delivery forecasting
Higher planning accuracy driven by continuous, closed-loop floor data.
See your floor in perfect digital echo.
Book a live Digitrace walkthrough with the XStack team.